Siemens introduces concrete tower technology to reduce energy costs

  • 115 meter concrete tower allows hub height to enhance annual energy production by up to an estimated 10 percent or more
  • On-site casting of tower segments eliminates transportation costs for off-site fabricated tower sections
  • Taller towers can allow efficient operation of wind farms in areas with low or moderate wind speeds
Tuesday, May 3, 2016 9:00 am EDT


Orlando, FL

Siemens today announced the commercial launch of a concrete wind turbine tower technology that is designed to capture stronger winds at higher altitudes – resulting in more potential energy production and increased project revenue for customers. This technology is part of an ongoing commitment to using innovation to expand wind power in the United States and around the globe.

Siemens partnered with Wind Tower Technologies of Boulder, CO, for engineering and construction methodologies. A unique feature of this patented tower system is the on-site match casting of annular precast tower segments, eliminating the need to grout the joints or provide other special surface treatments between tower sections.

Onsite casting of the Siemens tower segments increases the use of local labor and materials, and eliminates transportation costs associated with off-site fabricated tower sections. The benefits of match casting have been proven for 30 years in the construction of large bridge structures, where quality and reliable speed of construction are highly important. 

“As wind continues to establish itself as a mainstream energy source in the United States, Siemens remains focused on driving down the cost of wind power projects. By match casting tower segments onsite, we are able to simplify and streamline the entire tower construction process – reducing costs throughout,” said Michael McManus, Siemens Head of Business Development and Strategy for Onshore Americas. “Through our strong commitment to innovation, Siemens is revolutionizing the concrete wind turbine tower, delivering technology that will help deliver leaps in annual energy production.”

Siemens’ precast segmental concrete tower system was designed to be economically scalable to heights in excess of 115 meters using a unique modular formwork design. This concrete tower technology offers up to an additional 10 percent or more annual energy production compared to the typical 80 meter height, depending on climatic conditions.

Siemens developed its concrete tower technology through prototype testing in Texas and a subsequent single commercial turbine in Iowa. These efforts validated processes and paved the way to full commercial applications of the tower, including future taller towers. In a separate undertaking, Siemens Corporate Technology has partnered with Iowa State University on the “Hexcrete Tower for Harvesting Wind Energy at Taller Hub Heights” – led by Iowa State University and sponsored by the Department of Energy Office of Energy Efficiency and Renewable Energy.

Nearly 6,000 Siemens wind turbines are installed in the United States, capable of producing clean, renewable power for more than 4.2 million households every day. Siemens also recently achieved the 14-GW installed capacity milestone in the Americas, with over 7,300 installed wind turbines.

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Erin Brown

Phone: +1 202 344 5532; E-mail:

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Siemens Corporation is a U.S. subsidiary of Siemens AG, a global powerhouse focusing on the areas of electrification, automation and digitalization. One of the world’s largest producers of energy-efficient, resource-saving technologies, Siemens is a leading supplier of systems for power generation and transmission as well as medical diagnosis. With approximately 348,000 employees in more than 190 countries, Siemens reported worldwide revenue of $86.2 billion in fiscal 2015. Siemens in the USA reported revenue of $22.4 billion, including $5.5 billion in exports, and employs approximately 50,000 people throughout all 50 states and Puerto Rico.


Wind Tower Technologies (WTT) is a product development and structural engineering company focused on advancing the design, construction methods and condition monitoring of tall wind tower structures and their foundations ( The company is highly experienced in precast segmental concrete construction and wind tower systems.  Wind Tower Technologies is a member of the Lockwood group of companies, based in Boulder, CO.  The group has worked in the U.S. and internationally since 1998, advancing civil infrastructure products and services in the energy and telecom industries. 



Erin Brown
Phone: +1 202 344 5532; E-mail: